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Please read the instruction manual carefully before usage.
Contents:2x 54’’ Neon tubes, 2x 30’’ neon tubes, 1x transformer, 1x illuminated switch assembly, 16x nylon clamp tube holders, 16x 5/8’’ self-tap screws, 5x 3’’PVC tubing, 5x cable splicing
Tools needed: screwgun w/ Philips head bit, wire stippers, electical tape
Please read all instructions carefully before installing NEON GROUND Kit
• Disconnect your battery prior installation
• This is a high voltage system and may cause burn or shock if neon tubes are not properly installed or connections are poorly insulated
• Consult your local car audio or auto accessory installation center if uncertain of wiring or installation of neon tubes. Let the installation be checked by an authorised auto electrician.
• Handle tubes carefully, as inner tube is not flexible and will break if tube is droppd or hit against hard surfaces.
1) Kit contents
a) Unpack all components of kit and place neon tubes away from installation area.
b) Check the above contents list and locate each item, you are now ready for installtion
2) Testing the tubes
Our initial step is to illuminate each neon tube
a) Temporarely connect black neon cable from each nd of tube to black neon cable on transformer
b) Using your car battery or equivalent 12volt power source, connect transformer positive lead to your powersource’s positive lead (red)
c) Connect your transformer’s ground (metal bracket) to your negative lead (black) to your power source
d) Your neon tube should now light up
e) Repeat step 2) for all four neon tubes.
Note: Connections of tubes to the transformer’s neon leads during the test stage are to be temporary and easy to disconnect.
3) Installation of neon tubes
Be sure not to make any neon tubes visible from the front, rear or side. This is prohibited by law in most areas. Please check your national homologation regulation.
a) Mount the transformer on a flat metal surface that is both near the vehicle’s battery and accessible for neon wire lead connections, but away from engine and moving parts.
b) Locate a desired position for tube placement that is away from all fuel lines, exhaust systems, areas of extrem heat, moving parts and where lifts or jacks are used to raise your vehicle. Run closest neon tube leads to the transformer that allowes for the least length of wire (do not make connection at this time)
c) Mount side neon tube to the vehicle with provided 1’’ nylon clamps. Secure lamps 12’’ apart from each other. Proceed to mount front and rear neon tubes. Make sure all neon tubes are securely flush mounted to vehicle.
d) Trim off surplus wire from neon tube before connectiong to neon tube. Avoid slack and secure all neon wire leads.
e) Now you are ready for wiring
4) Wiring connections
a) Trimm and connect the two closest neon tube leads to the transformer. (Refer to wiring chart)
b) From the ends of the neon tube leads and transformer leads, strip-off 1’’ of black insulation from the cable.
c) Where two leads are to be connected, slide a clear PVC tubing onto one end of the lead.
d) Twist the neon tube wires together. Note: Do not solder or use butt connectors or other connection devices as this will malfunction the system.
e) To insure proper installation, wrap black electrical tape over connection.
f) Slide the clear PVC tubing over the connection.
g) Complete the insulation by wrapping another layer of electrical tape over the PVC.
h) All your tubes should be now be connected in a series along with transformer. Once complete, double check all connections between neon tubes and make sure wires are all secured to vehicle. (see underside of car diagram)
Note: The leads at the end of each neon tube and transformer are GTO cables. Only use the supplied wire when length are needd between neon tubes. The cable is specially insulated and using any other type of wire will malfunction the system, reardless of gauge. Should additional wire be neccessary, check your local car audio store for availability.
5) Wiring on/off switch
a) Mount switch in a accessible and desirable location inside vehicle.
b) Connect the three cables as labeled (see switch diagram)
c) Be sure to insulate each connection w/black electrical tape to avoid future malfunktion of kit
d) You have now completed the installation of neon tubes and on/off switch
e) Reconnect your battery
f) Ready!
Note: Should lights fail to turn on, please refer to trouble shooting guide section of your manual.
Tech Tips:
Transformer
Each transformer can power an optional 30’’ neon tube for your grill or any other desired location. Transformer will automatically shut down should six or more tubes be connected.
Status LED indicator
The transformer features a status tri-color LED indicator that shows system operation an faults.
1) green = Power on, everythings working properly
2) red = open circuit, bad connection or cracked tube
3) orange = disconnected lead (overload)
Warning: Do not remove or replace fuse holder on transformer, this will void warranty.
Some vehicles may not have proper ground (-) location. Resolve this by running ground (-) off battery and attach to ground plate on transformer. If neon tubes operate then shutdown within 15 minutes, this is indicative of a bad ground (-) situation. Check for proper ground and that all lead connections are well insulated.
Tube placement
- Keep in mind that a vehicle’s suspension moves when driving. After installing a tube, push down on the front then rear of the vehicle, making sure nothing is pulling or touching tubes and wires.
- If ABS indicator lamp illuminates while operating neon tubes, relocate transformer and/or wiring from ABS computer or sensors.
Shorts
If neon tubes flash “ON” and “OFF”, the neon tube is sensing a short within the system. Check all connections. If neon tube flicker, check all connections through out the entire system. A bad connection may not necessarily be located near the flickering bulb.
Trouble Shooting guide:
Neon tubes are half lit or dim:
Check black cable going into actual tube end near rubber boot and all connections. Any faulty connection within the series can cause a bulb to malfunction.
Neon tube does not light:
Check for faulty or broken tube. Visually check all tubes carefully for any visible cracks. Make sure to inspect the inner tube for any signs of breakage or cracks. If tube does not appear to be broken, this could be a sign of a faulty neon tube (see return authorization)
No lights come on at all or lights come on and turn off instantly (flash):
a) Recheck all your connections between neon tubes and be sure they are properly insulated and moisture free.
b) Recheck switch wiring to assure all wires are properly connected.
c) Recheck your power source connection. (IE. battery or fuse box). If using fuse methode, check fuse.
d) If all else fails, check for a faulty transformer/ or fuse
Faulty transformer, LED will not light up: See step 2): Testing neon tubes. Should neon tubes fail to illuminate, this is indicative of a bad transformer.
This product was designed for show use only. Laws vary from state to state so check your local laws regarding use of this product while traveling on public roadways. the manufacurer assumes no responsibility for damag, fines or claims resulting from the use of this product.
Periodically check to be sure that the electrical connections are sound and the adhesive is firmly attached.
Input voltage: 12 - 15 V DC
High output voltage: 9KV 20 MA
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